SWR+HyperFill On-Demand Demo

Watch our on-demand demo
This video demonstrates a groundbreaking new feature for Novarc SWR MIG welding units that utilizes Lincoln Electric’s STT and traditional HyperFill waveforms to perform welding from root to cap using a single torch. Designed to bridge the gap between single-wire MIG and Submerged Arc Welding (SAW), this process significantly increases throughput.

Why You Should Join Our Demo


See the SWR+HyperFill process in action from start to finish:
  1. Unmatched Efficiency: By utilizing the same torch for the entire process, the system reduces downtime between welds, leading to increased productivity and higher throughput.
  2. Superior Gap Accommodation: This method effectively handles larger, more varied root openings, ranging from 3/32 of an inch (2.4 mm) up to 5 mm, which is particularly useful for larger diameter pipes where misalignment or long seams can cause significant gaps.
  3. Built-in Quality Control: The unit records welding parameters directly into the video files. This can be used for quality assurance or to train operators by allowing them to review past welds to identify potential issues.
What SWR+HyperFill Delivers to Your Shop
  1. Weld root to cap without switching torches: Execute Hyperfill root (GMAW-STT) and fills & caps (GMAW-P) seamlessly in one process.
  2. Reduced fit-up time: High gap tolerance allows for larger variance in root gaps on large diameter pipe where cuts may not be perfectly consistent.
  3. Faster travel speeds, massive deposition rates and unprecedented output.
The first project we did we cut off 4.5 man weeks of shop welding, so we saved around $114,000 on that project, and it made us competitive and added value to the end user.”
Jim Jeffrey, Operations Manager at Western Allied Mechanical
The primary hurdle we faced was finding a solution to bridge the gap and reduce our reliance on human welders. Remarkably, the SWR has proven to be equivalent to having four to six skilled welders on average for our operations.
Chisam Hoedebeck, Director of Operations at Trident Process Systems
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